« Interview on Lean with Mark Graban | Main | Running Effective Meetings »

Ready – Set – Kaizen Blog!

Starting Monday a group of us will be writing a series of articles, Project Kaizen, on how to make Kaizen activities for groups more effective for both individual workers and for the company's overall success. 

Other bloggers participating are:

    Bill Waddell at Evolving Excellence

    Chuck Frey at Innovation Weblog

    Hal Macomber at Reforming Project Management

    Joe Ely at Learning about Lean

    John Miller at  Panta Rei

    Mark Graban at Lean Manufacturing Blog

I will write a little about how to conduct effective meetings; then I will write about CEDAC a great group problem solving tool; standardized work – Toyota’s powerful improvement process; review the Kaizen Blitz process, and “The Missing Link,” Quick and Easy Kaizen. Kaizen means continuous improvement. It also implies that every worker is involved and empowered to fully participate in continuous improvement activities – it means that every worker is recognized that they have important creative ideas to make their work easier, more interesting and to build their skills and capabilities. It also recognizes that as people participate in problem solving activities that the beneficial result to their organization will be reduced costs, improved quality, improved safety, better throughput and better customer service. The heart of successful Kaizen activities is to encourage all workers to make small improvements in their daily work, in fact, the smaller the better. Yes, getting all workers to participate in problem solving activities on a daily basis makes work fun and your company eventual leaders. Instead of avoiding problems we create a problem finding “no blame” environment.

 Management is always looking for big ideas. The average worker has hundreds of opportunities to make small improvement contributions but these are often overlooked by managers as they don’t separately appear to be significant. And this is true, the small ideas by themselves are normally not that significant, but the accumulation of these small ideas from all workers can be very powerful.

The Kaizen Blitz is also a very powerful tool being used by thousands of companies today. The name Kaizen Blitz is really a misnomer, for Kaizen is small ideas and the Blitz is looking for big changes. Kaizen Blitz is really a Kaikaku – a revolution, a radical change. Kaizen Blitz is great but it doesn’t involve all employees on a continuous basis. It makes the company look better and these Blitzes should be done but it doesn’t really add to the self-worth of every worker as small Kaizen activities do.

On Monday please do visit all of our sites. 

Norman Bodek

Blog - http://kaikaku.typepad.com/

Web - http://pcspress.com

Email - bodek@pcspress.com

 

TrackBack

TrackBack URL for this entry:
http://www.typepad.com/services/trackback/6a00d834988e7169e200d83558500469e2

Listed below are links to weblogs that reference Ready – Set – Kaizen Blog!:

Comments

Verify your Comment

Previewing your Comment

This is only a preview. Your comment has not yet been posted.

Working...
Your comment could not be posted. Error type:
Your comment has been saved. Comments are moderated and will not appear until approved by the author. Post another comment

The letters and numbers you entered did not match the image. Please try again.

As a final step before posting your comment, enter the letters and numbers you see in the image below. This prevents automated programs from posting comments.

Having trouble reading this image? View an alternate.

Working...

Post a comment

Comments are moderated, and will not appear until the author has approved them.

PCS Press

  • Chuck Yorke and Norman Bodek: All You Gotta Do Is Ask

    Chuck Yorke and Norman Bodek: All You Gotta Do Is Ask
    Why not make your work easier and more interesting. This books explains how to promote large numbers of ideas from your employees, something most orgnanizations do very poorly, if at all.

  • Hiroyuki Hirano and Makoto Furuya: JIT IS FLOW - Practice and Principles of Lean Manufacturing
    Hirano, is assisted by Furuya, are truly masters of Lean manufacturing. Many things will be clarified and new things about Lean will surprise you. This is a great book to read in groups to move your Lean efforts forward quickly. Filled with 72 figures and charts.
  • Norman Bodek: Kaikaku, The Power and Magic of Lean

    Norman Bodek: Kaikaku, The Power and Magic of Lean
    Share my adventure of how I discovered the great people who brought us lean, the importance of their ideas, and how you can put them to use in your company and in your life.

  • William H. Waddell and Norman Bodek: Rebirth of American Industry

    William H. Waddell and Norman Bodek: Rebirth of American Industry
    All the big American manufacturers have adopted the Sloan model of management. Everyday those same companies are outsourcing overseas by necessity. These companies must reexamine what they are doing and why. This book tells the story why.

  • Bunji Tozawa and Norman Bodek: The Idea Generator, Quick and Easy Kaizen

    Bunji Tozawa and Norman Bodek: The Idea Generator, Quick and Easy Kaizen
    Quick and Easy Kaizen encourages people to come up with small ideas to change their jobs for the better. When those ideas are implemented across the company a total transformation results.