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Chet Frame

The meeting is a great place to start. Projects always start with meetings.

Recently, we have moved some companies forward to a situation I had when I was growing up in manufacturing. My office held nineteen people from Purchasing, Materials, Production Control, and Customer Service. Questions coming from customers could be answered in real time from within the room. Issues from the Production areas could be discussed and the appropriate information couls be shared with the customer. No one had to leave his or her desk.

With many companies moving toward cellular manufacturing, we have found it helpful to co-locate the Production, Materials, Quality, and Engineering personnel in a single area with a round table in the center that allows the players to turn and join the meeting. To have all of their information tools available to them, the "office" is located next to the production cell.

Jinjer Markley

I'm really, really new to the study of lean manufacturing and related concepts like Kaizen, so if there's a more appropriate place for me to get my questions answered, please direct me!!

I noticed most of the books I've read about lean, toyata production system, TQM, deming, etc. that I've found were written in the '80s or early '90s. What has happened to the populariy or understanding of these concepts in the US since then?

Also, I'm interested to know what happened to businesses held up as models for adoption of lean practices--apparently Ford WAS doing well at adopting lean, so why are they struggling now?

I also noticed in at least on one source that Kaizen can stifle innovation--something on of the other 7 bloggers mentioned today. Yet, Toyota came out with the Prius long before I ever expected to see even half an electric car--and last time I was in Japan, the cars were not nearly as conservative in styling as cars in the US are. what's up with that?

Jon Miller

Norman,

This is a wonderful post. I think taking walls down (literally and figuratively) is one of the most important things we can do to promote kaizen. It's especially true for project teams.

Jon

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PCS Press

  • Chuck Yorke and Norman Bodek: All You Gotta Do Is Ask

    Chuck Yorke and Norman Bodek: All You Gotta Do Is Ask
    Why not make your work easier and more interesting. This books explains how to promote large numbers of ideas from your employees, something most orgnanizations do very poorly, if at all.

  • Hiroyuki Hirano and Makoto Furuya: JIT IS FLOW - Practice and Principles of Lean Manufacturing
    Hirano, is assisted by Furuya, are truly masters of Lean manufacturing. Many things will be clarified and new things about Lean will surprise you. This is a great book to read in groups to move your Lean efforts forward quickly. Filled with 72 figures and charts.
  • Norman Bodek: Kaikaku, The Power and Magic of Lean

    Norman Bodek: Kaikaku, The Power and Magic of Lean
    Share my adventure of how I discovered the great people who brought us lean, the importance of their ideas, and how you can put them to use in your company and in your life.

  • William H. Waddell and Norman Bodek: Rebirth of American Industry

    William H. Waddell and Norman Bodek: Rebirth of American Industry
    All the big American manufacturers have adopted the Sloan model of management. Everyday those same companies are outsourcing overseas by necessity. These companies must reexamine what they are doing and why. This book tells the story why.

  • Bunji Tozawa and Norman Bodek: The Idea Generator, Quick and Easy Kaizen

    Bunji Tozawa and Norman Bodek: The Idea Generator, Quick and Easy Kaizen
    Quick and Easy Kaizen encourages people to come up with small ideas to change their jobs for the better. When those ideas are implemented across the company a total transformation results.

Gang of Seven (plus one)